Sprinkling Pasteurizer

Sprinkling Pasteurizer

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The pasteurizer with overrushing has the simple but also very good effect that pasteurizing and cooling are used instead of the normally used hollow cone spraying nozzles, so called rinser plates which catch the water up to a certain height and then dispense through the holes in the lower floor area.

The principle is similar to that of a rainwater shower. Small threads of water go down over the containers from top to bottom and ensure that the product is evenly pasteurized with hot and cold water.

Another advantage of this system is that when dirt / contamination is in the water, the rinsing sheets can easily be cleaned from outside and removed if necessary.

There is no dead space concerning water/ transfer hot / cold. The small disadvantage of this is that it is very expensive to construct and is according to more expensive than conventional nozzles

Construction

The canisters are fed to the pasteurizer via the inlet conveyor in the pushing-in process. In the pre-treatment zone, water is sprayed out of the "hot cooling zone I" in the circulation process. The pasteurizing zone and cooling zone are each operated with tubs with holes for overflowing with hot and then cold water.

At the inlet and outlet transfer combs are placed to transfer the package to the main conveyor belt (plastic module belt). The pre spraying zone is fed with water from the warmest cooling zone.

In the pasteurizing zone a so called foot bath is possible. By lowering the module chain in this zone as well as variably adjustable water level.

Specifications

Type Hot water and cold water overflow with foot bath
Performance 16.560 glasses / hour (720 ml glass, Ø 96 mm, pre-heating time of ~ 1 min, pasteurizing time of ~ 33 min., cooling time ~ 22.5 min.
Container Size

Dimensions

Total length ~ 31.600 mm
Total Width ~ 3.450 mm
Wannenlänge ~ 30.000 mm
Tub length
Useful width ~ 3.000 mm
Height
Working height ~ 1.000 mm, ± 50mm
Usable area i. Pasteurizer

Drives

Main drive geared motor with frequency converter, 230/400 V, 50 Hz, IP 65, 0.18 kW.
Drive inlet belt 1 geared motor 0,55 kW mit FU
Drive Outlet belt 1 geared motor 0,55 kW mit FU
Hot water pumps 2 pcs stainless steel pumps 80-160 / 110, 11 kW
Cold water pumps 3 pcs stainless steel pumps 50-125 / 30, 5.5 kW

Material strengths and qualities

Tub stainless steel, W.St.Nr. 1.4301, 3,0 mm
Cover stainless steel, W.St.Nr. 1.4301, 1,5 mm
Sieving trays stainless steel, W.St.Nr. 1.4301, 2,5 mm
Frame stainless steel,W.St.Nr. 1.4301, 3,0 mm
Covers stainless steel, W.Str. 1.4301, 1,5 mm
Transport chain plastic module belt strong series
Hot water piping stainless steel, W.St.Nr. 1.4571 V4a
Cold water piping stainless steel, W.St.Nr. 1.4571 V4a
Hot water overflow PA (hollow cone nozzles) Fabr. Lechler „blue“
Cold water nozzles PA (hollow cone nozzles) Fabr. Lechler „black“
Curtains silicone rubber white, 4.0 mm thick (FDA quality)
Sieving trays 2 changing sieves
Inlet belt 1-lane plate conveyor (190 mm) ~ 5.000 mm long
Outlet belt 3-lane plate conveyor (3 x 114 mm) ~ 5.000 mm long
Cover Pasteurizing zone and cooling zone with criss-cross tilted and handles loosely in the water castle

Heating

2 pieces external tubular heat exchanger (lying) made of stainless steel W.St. 1.4571 / 1.4301. Incl. Footboard and insulation on the long side. Operating pressure max. 10 bar
Steam & Condensation connection
Control 2 pcs. Bälz motor valve with control unit (3-step step control), 2 pieces float condenser emptier
Temperature control 2 pcs Pt 100

Cooling

Fresh water supply with thermostat and magnetic valve. "On-site cooling water"
Cooling medium Fresh water (about 12 ° C)

Control

Stainless steel control cabinet completely wired.
PLC System
Other controls Siemens / EATON
S7-200SP including visualization
Touchpanel 7“ with serial. Interface
Switchboard Type Rittal stainless steel incl. ventilator
Flashlight (built up))
Heating control via panel
Incl. potential-free contacts and interface
Temperature monitoring
Level control
Speed ​​control main belt


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About ten Brink

Ten Brink stands for innovation and flexibility - long-life, extremely low-maintenance constructions of the highest quality. We give our customers a satisfaction guarantee.


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    DE 90411 Nuremberg
  • +49 911 522 088
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