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The blade wheel blancher is particularly suitable for short periods of blanching. The product is forced into this plant and has only the possibility at the outlet again in the same place in the same quantity and texture to come out. The effort is in the design of the plant. This can be customized according to customer requirements.

Construction

The plant is suitable for pre-blanching cucumbers and pepperoni (or similar piece products).Temperature control variable up to approx. 90 ° C.

The so called blade wheel blancher consists of a self-supporting tub construction with an integrated rotor (partly perforated plate). An external pipe heat exchanger (including motor valve and condensate emptier) is positioned next to the system as a heating system. Water circulation by circulation pump (V2a) incl. filter box with alternating sieves and water level level probes. On both sides large cleaning doors. Stainless steel switchboard is completely wired and ready to be connected.

Specifications

Type ZBL 1500
Performance ~6,000 Kg / hour with 5 minutes blanching time

Dimensions

Total length ~ 2.300 mm
Total width ~ 1.500 mm
Total height ~ 1.900 mm
Inlet height ~ 1.700 mm
Outlet height ~ 1.050 mm
Drum diameter/td> ~ 1.500 mm
Drum length ~ 4.600 mm

Drives

Drum SEW geared motor with frequency converter 0,75 kW
Inlet screw conveyer SEW geared motor with frequency converter 1,1 kW
Outlet screw conveyer SEW geared motor with frequency converter 1,1 kW
Circulation pump pickle Stainless steel pump 5,5 kW

Material strengths and qualities

Completely made of stainless steel W.St. 1.4301 ex. drive

Heating

Indirect heating by pipe heat exchanger
Performance ca. 1.000 kW
Material stainless steel V4a (1.4571) including insulation


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Screw blanchers are often used in the sector baby food and frozen foods. Ten brink screw blanchers characterised through their indirect as well as optionally direct heating of the products through injection nozzles or indirect heating via a double jacket.

Screw blanchers are integrated into the working process ortly before the next process in order to simplify the next step e.g. shredding or mixing etc.

Construction

Omega shaped screw blanchers with 1 ° slope to the outlet. The inlet has a large supply filler with a built-in rotor for additional product dosage. The covers rest in the water tank. The direct steam supply with insulated jacket is on the long side in the running direction.

Incl. cleaning nozzle system in the screw interior space for "on-site hot water".

Specifications

Type AS13
Performance ~ 1-1,5 to/hour

Dimensions

Total length ~ 4.000 mm
Total width ~ 900 mm
Total height ~ 2.300 mm
Inlet height ~ 2.300 mm
Outlet height ~ 650 mm
Screw diameter ~ 500 mm

Drives

Drive screw conveyer SEW-geared motor 1,5 kW with SEW frequency converter
Rotor SEW-geared motor 0,55 kW with SEW frequency converter

Heating

5-times direct steam supply with cleaning aperture as well as control valve and temperature control


Pasteurizers for Meiko

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The drum blancher or universal blancheur by ten Brink is a milestone in the processing and refining of fruit and vegetables.

This plant was invented by us specially for the use of autumn vegetables (cabbage, carrots, peas, celery etc.) in order to have as gentle and effective blanching as possible without the need for several plants.

The main advantages of the system is:

  • Very high power transmission and energy savings.
  • Very good product and process water separation.
  • Multiply deployable system for the most varied products.
  • Very high quality processing in this area State of the ART.

Construction

The system consists of a self- supporting tub construction and is insulated on the outside with stainless steel jacket. Drum from perforated plate Ø 2mm without center axle, externally mounted on 4 stainless steel rollers. Two series of covers (opposite) are installed to clean the drum. Internal screw threads take over the product transport. Outlet drum with 6 pieces of so-called ejector blades and transfer to the outlet screw.

Product inlet through inlet screw and additional infiltration through circulation pickle. The product pickle is heated in the external pipe heat exchanger and transported continuously through the system by the circulating pump. Steam valve motorized with control unit and 2 pcs. resistance thermometer (Pt100) for exact temperature control. The covers rest in the water tank. The inlet and outlet srews have a so called Labyrinth seal so that the entire system is largely sealed off against vapors leakage. The system is completely wired with a stainless steel electrical switchboard and delivered ready to be connected.

Specifications

Type UBL
Performance ~ 5,000 Kg per hour at 6 minutes Blanching time

Dimensions

Total length including inlet and outlet screw conveyor ~ 6.500 mm
Total width ~ 2.100 mm
Total height ~ 2.600 mm
Height of head of screw conveyer ~ 1.950 mm
Head of conveyor ~ 1.500 mm
Drum diameter ~ 1.500 mm
Drum length ~ 4.600 mm

Drives

Drum SEW geared motor with frequency converter 0,75 kW
Inlet screw conveyer SEW geared motor with frequency converter 1,1 kW
Outlet screw conveyer SEW geared motor with frequency converter 1,1 kW
Circulation pump pickle Stainless steel pump 5,5 kW

Material strengths and qualities

Product contacting parts made of stainless steel V4a 1.4571, sonst V2a 1.4301

Heating

External pipe heat exchanger with straight pass
Performance ca. 1.000 kW
Material Stainless steel V4a (1.4571) incl. Insulation


Pasteurizers for Meiko

Company Meiko has received 2 new pasteurizers from ten Brink. 1 piece with a length of 30 meters...

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The Band Blancheur is characterized by its flexibility and compact design. Almost all fruits and vegetables can be blanched over a band blancher.

The function of the system is to distribute the products over the entire transport width and then blanched with hot water (Blancher) for a given time. The advantage of this is that the product can be easily processed further and the line power can be increased by the energy input.

Construction

The machine is suitable for preblanching e.g. for pepperoni at a temperature of up to 90 ° C for about 5 minutes. The band blancher is flat and the product is heated by over-heating with hot water. The machine has a closed design. Below the machine is a water collecting tank. In this water box (with a self-cleaning filter), the water is removed from product residues by a pump and fed back into the blancher.

The water filter has a drum shape with a special perforation Drm. 5 mm. Due to the rotation, foreign objects stick to the drum and are discharged via a scraper into a collecting container.

The process water is heated to the desired blanching temperature by a heat exchanger via a control valve. The water level in the water box is controlled by a level electrode. As soon as the water level drops, fresh water is added via a magnetic valve.

For cleaning the covers can be opened as well as a cleaning door on the water box.

The complete system is delievered ready to be connected.

Specifications

Type Hot water spraying
Performance ~in the case of Peperoni with a distribution of 15 kgr / m 2, a flow-through time of ~ 5 min

Dimensions

Total length ~ 3.700 mm
Total width ~ 1.100 mm
Total tub length ~ 3.200 mm
Total tub width
Net width ~ 1.000 mm
Inlet height ~ 1.200 mm
Outlet height ~ 1.000 mm

Drives

Transmission NMRV 063 i=60
Engine 0,75kW + Inverter
Circulation pump Lowara HTE 40/125/30 3,3 kW
Transmission water filter NMRV 50 i=60 Motor 0,25 kW
Pipe heat exchanger Pipe Drm. 42,4x2,5 W.St. 1.4571

Material strengths and qualities

Tank V2A-sheet thickness 2,5 mm
Cover V2A-sheet thickness 1,25 mm
Filter V2A-sheet thickness 2,0 mm
Frame
Hot water piping
Cold water piping
Curtains
Sieving tray
Runners V2A-sheet thickness 1,5 mm
Conveyor Type Alpha Belt S 2400 A60, PP
Inlet conveyor 3-lane (metal tape tape)
Outlet conveyor 4-lane (Metallplattenband)
Cover

Heating

Engine valves (Bälz) DN65 with electronic controller and digital temperature display
Temperature measurement via resistance thermometer Pt 100

Control

Stainless steel switchboard completely wired
Controls Siemens
Heating control via Bälz controller
Temperature monitoring
Level control
Speed ​​control main band
Touchscreen with different programs


Pasteurizers for Meiko

Company Meiko has received 2 new pasteurizers from ten Brink. 1 piece with a length of 30 meters...

Read More...
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About ten Brink

Ten Brink stands for innovation and flexibility - long-life, extremely low-maintenance constructions of the highest quality. We give our customers a satisfaction guarantee.


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    DE 90411 Nuremberg
  • +49 911 522 088
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  • sales@tenbrinkec.de
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